In this article, we’re going to talk about Sourcing and Sinking PLC digital output modules and how they connect to field devices.
As we’ve discussed in our other articles, the two types of PLC output modules are Digital and Analog.
Drilling down even further, Digital output modules can be solid state or dry relay. The focus of our article is on solid state output modules operating DC loads.
The purpose of a PLC Digital Output module is to operate or control a DC voltage physical device based on field device conditions connected to an input module and decisions made by the PLC program.
Sinking and sourcing
If you’ve been in the instrumentation and automation field for any length of time you have quite likely heard the terms Sinking and Sourcing.
Let’s spend some time clearing up any misconceptions you might have about these terms.
Here’s a tip for you… It’s all about conventional current flow!
Sinking vs Sourcing
When we talk about the difference between sink and source in a PLC digital output, it’s all about defining the direction of conventional current flow between 2 devices.
Think of it this way… Current is flowing between Device #1 and Device #2.
Ask yourself: Which direction is the current flowing?
The current is flowing from Device #1 to Device #2. Therefore we say Device #1 is Sourcing the current, and Device #2 is Sinking the current.
OK… what if the current was flowing from Device #2 to Device #1?
In this case, we say Device #2 is Sourcing the current, and Device #1 is Sinking the current.
In every situation where you have a current flow between 2 devices, one of the devices will be Sourcing and the other will be Sinking.
OK… now that we’ve got that cleared up, let’s move on to real world devices where we aren’t representing current flow using a single-line drawing.
PLC digital output modules
1) Sinking output modules
PLC vendors manufacture both Sinking and Sourcing Digital Output Modules. Let’s explore what they are and how they differ.
Keep in mind what we discussed earlier… it’s all about the direction of conventional current flow.
Let’s have a look at 2 devices with current flowing between them. One device is a PLC Output Module, and the 2nd device is a relay.
Based on the connection polarity, the Sinking module will have the current flowing into it from the load.
2) Sourcing output modules
OK… let’s do that again, but this time one of our devices will be a Sourcing module. Based on the connection polarity, the sourcing module will have the current flowing out of it and into the load.
If you recall, earlier we said that when there are 2 devices with current flowing between them, one device will be sourcing and one will be sinking. In our example, the output module is the sourcing device and the relay is the sinking device.
PNP Sourcing or NPN Sinking PLC outputs
Sometimes adding confusion to already murky concepts, some vendors refer to Sinking and Sourcing outputs as NPN and PNP outputs.
You will hear more about NPN and PNP in a later article as we dig into PLC digital Input modules and discuss how input field devices are connected to them.
We’ll explain the reason for the different names, but first here’s something to remember about output modules:
- An NPN Module is a Sinking module
- A PNP Module is a Sourcing module
Why are the names PNP and NPN used?
Whether it’s sinking or sourcing, an output module must act as a closed switch to complete the circuit.
The actual switching in many output modules is performed by Bipolar Junction Transistors (BJTs):
- In a Sinking module, the transistor is an NPN
- In a Sourcing module, the transistor is a PNP
The current flows into a sinking module and out of a sourcing module.
If a PLC output module is listed as an NPN type, you can be sure that it is a Sinking type. But, if a PLC module is listed as a Sinking type, it may or may not be an NPN type.
MOSFET modules
Many vendors use other solid state devices such as MOSFETs to perform the switching.
For example, we have the following Sinking and Sourcing modules:
Siemens digital output card with the part number: 6ES7322-1BP50-0AA0
Siemens digital output card with the part number: 6ES7322-1BP00-0AA0
Unless we dig deeper, we can’t know for sure what type of switching device is used.
Siemens 8 DO transistor module
The Siemens 6ES7322-1BF01-0AA0 is an 8 output Transistor Output Module.
Let’s connect 2 of the 8 outputs to loads. This output module is a Sourcing module as the current flows out of the module and into the loads.
If this module is incorrectly wired as a Sinking module, it will not operate.
A quick way to identify sinking or sourcing
You might ask “When looking at a wiring diagram, is there a quick way to identify if a module is sinking or sourcing?”
Here’s something that might help you… Each module output used will connect directly to one terminal of a load. The other terminals of each load will be wired together.
If the wired-together load terminals connect to the plus terminal of the power supply, you have a Sinking module.
If the wired-together load terminals connect to the negative terminal of the power supply (ground), you have a Sourcing module.
Summary
OK… let’s review what we’ve covered in this article:
- There are 2 types of PLC Digital Output Modules: Solid State and Relay.
- The difference between sink and source in plc digital outputs, boil down to defining the direction of conventional current flow between 2 devices.
- A Sinking module will have the current flowing into it from the load.
- A Sourcing module will have the current flowing into the load from the module.
- An NPN Module is a Sinking module.
- A PNP Module is a Sourcing module.
- If the wired-together load terminals connect to the plus terminal of the power supply, you have a Sinking module.
- If the wired-together load terminals connect to the negative terminal of the power supply (ground), you have a Sourcing module.
We recommend checking the following related articles, if you haven’t already, to have a better understanding of PLC Outputs:
PLC Digital Output Types | Solid State vs Relay
If you have any questions about the sourcing and sinking PLC outputs or about PLC modules in general, add them in the comments below and we will get back to you in less than 24 hours.
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The RealPars Team
