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Pressure Transmitter Explained | Working Principle

Learn about a very versatile instrument used in industry today – the Pressure Transmitter

In this article, we’re going to introduce you to a very versatile instrument used in industry today – the Pressure Transmitter.

Alright…let’s go.

Transmitter vs Transducer

First of all, let’s discuss the terms Transducer and Transmitter. Some people will tell you that a Transducer and a Transmitter are the same things and therefore the terms are interchangeable.
If you are curious, conduct a web search of the two terms and you will be surprised at the wide range of results!

Transmitter

Transducer

A transducer is a device that converts one form of energy to another.

For example, an electrical transducer converts a sensed physical variable like temperature into an analog electrical signal.

Transmitter

A transmitter is a device that converts the electrical signal from the transducer into a much larger electrical signal that can be sent over a long distance to a PLC or a DCS.

Transmitter output signal

The transmitter output signal is usually a range of voltage (1 to 5 V) or current (4 to 20 mA) which represents the 0 to 100% of the sensed physical variable.

Transmitter Output Signal

Pressure Transmitter

A Pressure Transmitter is an instrument connected to a Pressure Transducer.

The output of a Pressure Transmitter is an analog electrical voltage or a current signal representing 0 to 100% of the pressure range sensed by the transducer.

Pressure Transmitter

Measuring diaphragm

The actual sensor part of the transducer which makes contact with the pressure being sensed is based on several technologies and materials such as Strain Gauge, Capacitance, and Potentiometric.

The actual process is separated from the sensing material by a measuring diaphragm.

The type of sensor chosen is decided by the application and environment it is being used in.

Sensor Measuring Diaphragm

Pressure measurement

Pressure transmitters can measure absolute, gauge, or differential pressures.

Absolute pressure

Absolute pressure is referenced to a perfect vacuum which is considered 0 psi! We express vacuum pressure as 0 psi (a).

Atmospheric pressure is usually about 14.7 psi (a).

Gauge pressure

The most common pressure measurement is gauge pressure which is the total pressure minus the atmospheric pressure.
Atmospheric pressure is 0 psi (g).

As we’ve discussed in our previous articles, the versatility of a differential pressure transmitter gives us the flexibility to measure level and flow as well as pressure.

Absolute Pressure - Atmospheric Pressure - Differential Pressures

Pressure Transmitter example

Let’s have a look at an example of a Pressure Transmitter measuring process pressure of gasses in a pipeline.

Differential Pressure Transmitter

The Pressure Transmitter will send a current signal to the PLC which represents the process pressure.

The Pressure Transmitter is calibrated to provide a current range of 4 to 20 mA for a Process Pressure range of 0 to 350 psi.

Pressure Transmitter Measuring Process

Summary

Let’s review what we’ve discussed.

– Some people will tell you that a Transducer and a Transmitter are the same things and therefore the terms are interchangeable.
– A transducer is a device that converts one form of energy to another.

– A transmitter is a device that converts the electrical signal from the transducer into a much larger electrical signal that can be sent over a long distance to a PLC or a DCS.

– A Pressure Transmitter is an instrument connected to a Pressure Transducer.

– The output of a Pressure Transmitter is an analog electrical voltage or a current signal representing 0 to 100% of the pressure range sensed by the transducer

– Pressure transmitters can measure absolute, gauge, or differential pressures.

You might want to review two of our other articles:

Want to Learn More?

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You can take advantage of this offer by downloading the RealPars app (iOS, Apple TV, Android, Android TV, FireTV, Rokuand selecting the first lesson of the PLC Hardware course. Just like the video, the lessons are all high-quality and also very easy-to-follow.

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If you would like to get additional training on a similar subject please let us know in the comment section.

Check back with us soon for more automation control topics.

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The RealPars Team
By Ted Mortenson

By Ted Mortenson

Automation Engineer

Posted on July 13, 2020

Ted Mortenson

By Ted Mortenson

Automation Engineer

Posted on July 13, 2020

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