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What are 2-wire and 4-wire Transmitter Output Loops?

Learn about 2-wire & 4-wire transmitters, where they are used and why.

In this article, we’re going to take a close look at the 2-wire transmitter and 4-wire transmitter and discuss where they are used and why.

We’re also going explore transmitter wiring configurations and how transmitters are connected to a PLC.

Before we get started, you might want to review our article called PLC Analog Inputs and Signals

What is a Transmitter? 

A transmitter is an instrument that converts the small signal from a sensor to a signal which represents the variable being measured.

What is a Transmitter

Transmitters come in all different shapes and sizes and connect with several types of sensors.

What are the different kinds of transmitters

The transmitter output signal representing the variable being measured can be voltage or current.

What is the output of transmitter

Transmitter analog output loops

A transmitter analog output loop contains the transmitter, power supply, and the receiving device which could be a PLC or DCS.

Just like any other instrument, transmitters need a power supply to operate. But, is it a 2-wire or a 4-wire transmitter?

The actual wiring connection between the transmitter and the power supply depends upon which type it is. We will come back to that later.

2-wire and a 4-wire transmitter

Advantages of 4-wire transmitters

Earlier we said that the transmitter output can be either current or voltage.

Current is by far the most common transmitters output signal for many reasons.

One reason is if the wires between the transmitter and the PLC are very long, there could be significant voltage losses across these wires.

Regardless of the length of wire in a current loop, basic electrical theory tells us that the current is the same in the circuit regardless of where that current is measured! So…no loss at all!

voltage output vs. current output of transmitter

4-wire transmitters

Okay, we’ve covered some basics, now let’s dig a little deeper.

A 4-wire transmitter has 2 wires connected to a power supply, and 2 signal wires connected to the PLC.

The power supply can be AC or DC depending upon the vendor and model.

4-wire transmitter

2-wire transmitters

As its name states, a 2-wire transmitter has only 2 wires.

In a 2-wire current loop, the transmitter, DC power supply, and PLC are connected in series. Not only are the 2 wires providing power for the transmitter, but they are also the signal lines!

2-wire transmitter

2-wire transmitter current loop diagram

Let’s have a look at how a typical 2-wire current loop is shown on a loop diagram.

As illustrated, the 24-volt power supply is in series with the differential pressure transmitter and the PLC analog input card.

How a typical 2-wire current loop is shown on a loop diagram

Summary

Let’s review what we’ve learned today…

– A transmitter is an instrument that converts the small signal from a sensor to a signal which represents the variable being measured.

– A transmitter analog output loop contains the transmitter, power supply, and the receiving device such as a PLC.

– The actual wiring between the transmitter and the power supply depends upon whether it is a 2-wire or a 4-wire type.

– A 4-wire transmitter has 2 wires connected to a power supply, and 2 signal wires connected to the PLC.

– A 2-wire transmitter has only 2 wires and is connected in series with the power supply and the PLC.

Want to Learn More?

Newcomers to RealPars have free access to one of our online courses. We also sell various PLC cables and wires.

You can take advantage of this offer by downloading the RealPars app (iOS, Apple TV, Android, Android TV, FireTV, Rokuand selecting the first lesson of the PLC Hardware course. Just like the video, the lessons are all high-quality and also very easy-to-follow.

RealPars App

Also, for a low monthly fee, you’ll get full access to an exclusive library of courses on PLC programming and industrial automation topics as well as new fresh out of the oven videos each and every week. These courses are all member-exclusive and are not shared anywhere else on the internet.

If you would like to get additional training on a similar subject please let us know in the comment section.

Check back with us soon for more automation control topics.

Got a friend, client, or colleague who could use some of this information? Please share this article.

The RealPars Team
By Ted Mortenson

By Ted Mortenson

Automation Engineer

Posted on May 25, 2020

Ted Mortenson

By Ted Mortenson

Automation Engineer

Posted on May 25, 2020

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