How does Industrial Wireless Communication work?

Wireless communication offers real-time communication for applications such as SCADA and RTU communication.

Did you know that wireless communication has been used in industrial applications for over 30 years? Yes, and some of the first applications were with the wireless control of Automated Guided Vehicles and Warehouse Cranes.

Many types of wireless communication technologies have become progressively widespread in industrial automation applications for solutions with system integrators, government agencies, and industrial companies. So how does wireless communication work? Find out below.

And over the last 10 years, radio technologies have become standardized, like Wireless LAN, and Bluetooth technology in which have become leading technologies for industrial automation applications.

Wireless Communication Advantage

A powerful advantage with wireless networks is that they can be deployed easily to transmit data to areas eliminating the requirement to run expensive cable infrastructures.

And in addition to location flexibility, wireless technologies offer real-time communication for applications such as with SCADA and RTU communication, high bandwidth for video transmission used for remote security, and offers a lower total cost of ownership.


Have you ever wondered how information like text messages, pictures, videos, and voice moves between wireless connected phones, computers, laptops, and cameras? It’s magical to most but can be realized when we learn about the invisible force performing all the work called electromagnetism.

Electromagnetism is the creation of a magnetic field from the movement of electrically charged particles or movement or interaction between electricity and magnetism; such as when a changing electric field generates a magnetic field or with the inverse when a changing magnetic field generates an electric field.

Wireless Transmission

This same force is used to transmit radio waves when alternating electric current flows, propagating the signal through internal wires into a transmitting antenna; which in turn makes electrons vibrate producing radio waves. Essentially, the antenna radiates the alternating current as an electromagnetic wave, this is where wireless transmission starts.

Then the radio waves travel through the air at the speed of light and when these waves reach the receiving antenna, they, in turn, make electrons vibrate within it, reproducing the same waveform generated by the transmitting radio.

During the time at (1) electricity flows into the transmitting antenna and makes electrons vibrate up and down creating radio waves.

The radio waves begin to travel at (2) through the air at the speed of light and when the waves reach the receiving antenna at (3) they make electrons vibrate inside it and this, in turn, produces an electric current that recreates the original sound or data.

Frequency and Spectrum

The frequency (or alternating waveform) of the signal changes based on how fast the signal from the transmitter is output, creating waves with different frequencies. Various frequencies can be used for different purposes. We call a range of different frequencies a spectrum and are divided into areas of specific usage or bands.

Frequency is about how many electromagnetic waves pass through a point of reference every second. This is measured by counting the peaks of each wave which will be measured in units of Hertz (or cycles per second).


Wavelength is the distance measured between the two highest peaks in a wave, this distance is referred to as a period. Wavelengths could be smaller than the size of an atom and longer than the diameter of the planet earth!

Radio Waves

Within this electromagnetic band of different frequencies, radio waves have the longest wavelengths and the lowest frequencies. Which allows them to travel the farthest. The different spectrum of bands allows FM and AM radio waves, cell phone signals, Wi-Fi signals, and a lot more to share the same space because they are grouped within specific frequency ranges.

ELF, VHF, and UHF Frequencies 

Some of the specific frequency bands you may be aware of are:

– ELF or Extremely low-frequency with a frequency of 3–30 Hz and a wavelength of 105–104 km.

– VHF or Very high-frequency with a frequency of 30–300 MHz and a wavelength of 10–1 m.

– UHF or Ultra high-frequency with a frequency of 300 MHz to 3 GHz and a wavelength of 1 m to 10 cm.

Who is responsible for assigning frequency ranges for specific usage?

And just so you know, in the US, authorities like the Federal Communications Commission or FCC, or the European Electronic Communications Committee or ECC, are responsible for assigning frequency ranges for specific usage.


Signal Attenuation 

An electromagnet signal does not go straight out to a receiver after being transmitted but radiates the signal in multiple directions.

Radio waves can reflect off buildings, they can bend on sharp edges or even scatter on small objects and still be able to reach the receiver.

During the journey, waves radiated from multiple paths endure different types of attenuation or weakening and delay. The receiving antenna captures all the waves as a combined signal and when the wave travels more than one route it is called a multipath channel.

Signal Encoding and Decoding

This multipath generated combined signal, now distorted and mixed must be decoded by the receiver to read the data generated. This is not easily accomplished since the received signal contains a lot of unwanted anomalies.

So, to make the receiver’s job easier we add some additional steps before transmission. Before sending any data, the transmitting components perform the encoding.

The encoding operation appends additional bits into the message which makes the data recovery at the receiver much simpler. After the encoding digital data are mapped onto symbols then modulated by varying the signal amplitude and then passed to the transmitting antenna.

This concludes, How does Industrial Wireless Communication Work (Part 1 of 2).

In the next part, we will discuss more about modulation, radio path loss, line of sight propagation, path profile engineering to help radio propagation.

Want to Learn More?

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If you would like to get additional training on a similar subject please let us know in the comment section.

Check back with us soon for more automation control topics.

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The RealPars Team
By Wally Gastreich

By Wally Gastreich

Automation Engineer

Posted on Apr 27, 2020

By Wally Gastreich

Automation Engineer

Posted on Apr 27, 2020


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